Cleaner Phosphoric Recycling Systems (CPR Systems™) is the leader in high-pressure spray wand phosphating with recycling. Since its inception in 1975, T. George Podell & Co, Inc owner and developer of CPR Systems™ has developed into a diverse corporation supplying specialized cleaning equipment and services to manufacturers across North America. CPR Systems'™ ability to provide turnkey installations enables them to deliver on its promises. Quality, know-how and dependability, they put it all together.
The CPR System™ provides cleaning, phosphating and recycling in one system for manufacturers of large metal products as a means of pretreatment before paint. The chemical bath from the high pressure wash water including the chemical cleaner is collected and recycled for continuous use. Designed for large metal products, its high pressure, cleaning and phosphating method is the definition of a lean manufacturing technology. The CPR System™ is environmental compliant, easy to use and operates on a low energy, chemical, and water consumption platform.
When it is time to clean and phosphate your large metal parts prior to paint, the operator switches on the high pressure Bondtite phosphating washer unit. Pulling the wand trigger energizes the high-pressure circuit, which automatically ignites the gas burner, heating only the water that is used for an efficient on demand operation. The heated and pressurized chemical cleaner / phosphate solution is then sprayed on the work piece with a 25-degree fan nozzle held 4 to 6 inches away. Spraying with overlapping side-to-side motions, the part is cleaned and phosphate in 1 step. Clean water rinsing is optional. The parts are then dried and sent for coating.
Using high pressure phosphate up to 4,000 psi at 180 degrees the conversion is fast. With its one step cleaner, phosphate, PhosBite 101, the CPR System™ will quickly remove oil and dirt from large metal products. High-pressure impingement of the phosphate solution creates an iron phosphate coating on the steel to deter flash rusting, improve paint adhesion and increase salt spray test times. A CPR System™ recycles the wash water and reclaims the cleaner eliminating monitoring and record keeping of industrial wastewater discharge. By reclaiming the wash water bath and recycling the phosphoric cleaner degreaser a CPR System™ reduces chemical and water consumption by 80% over typical wash water discharge methods.
Most people think environmental compliance is expensive, and most of the time it is. There are a few exceptions and the CPR System™ is one of them. The CPR System™ eliminates solvent wiping thus greatly reducing VOC emissions, labor, rag disposal and solvent usage. If you are currently discharging, evaporating or having your wash water hauled off for disposal, a CPR System™ will eliminate discharge permits, reduce water consumption and chemical usage. Due to a drastic reduction in chemical cost, many companies have seen an immediate decrease to their production cost!
Every CPR System™ is customized to fit the needs of its customers. Whether it's a new cleaning bay, a new wash pad, or a conversion from your existing system, CPR System™ is a fully qualified construction contractor, ready to install a closed-loop CPR System™ to meet your specific needs. Equipment installation usually takes one day, with start-up, testing and training completed on the second day. Not limited by large part size, weight or production rate. The CPR System™ can be mounted on a platform to save premium floor space or located in another area of your plant.
For more information, visit CPRSystemsOnline.
T. George Podell & Co, Inc is the owner and developer of The
CPR System™, supplying specialized cleaning equipment and services to manufacturers across North America. For more information, visit
www.CPRSystemsOnline.com.
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